煤炭工程 ›› 2016, Vol. 48 ›› Issue (2): 134-136.doi: 10.11799/ce201602040

• 装备技术 • 上一篇    下一篇

煤矿井下车载液压绞车的设计与实验研究

潘成杰   

  1. 中国煤炭科工集团太原研究院
  • 收稿日期:2015-10-08 修回日期:2015-11-16 出版日期:2016-02-10 发布日期:2016-03-07
  • 通讯作者: 潘成杰 E-mail:panchengjie710@163.com

The Design and Experimental Research of Underground Vehicle Hydraulic Winch Used in Coal Mine

  • Received:2015-10-08 Revised:2015-11-16 Online:2016-02-10 Published:2016-03-07

摘要: 针对煤矿井下铲板式搬运车的结构和性能特点设计了一种U型布置方式的车载液压绞车,该绞车以铲板式搬运车液压系统为动力源,通过集成了回转减速器、POSI-STOP型反拖自锁装置为一体的驱动控制单元将动力传递给侧向布置传动减速箱,在经过小半径滚筒卷扬超高分子量聚乙烯+芳纶材料的缆绳代替传统钢丝绳实现工作输出,解决了钢丝绳不能应用于较小曲力半径滚筒上的问题和使用安全性问题。通过液压试验台和传动试验台对该绞车进行各种持续负载工况的测功平台试验,以获得绞车的各种技术参数,从而验证绞车结构、设计的合理性和绞车各部位的热平衡。

关键词: 铲板式搬运车, 液压绞车, 绞车牵引力, 热平衡

Abstract: According to the structure and performance characteristics of the Underground Shovel Plate Carrier used in the coal mine, an U-shaped arrangement of vehicle hydraulic winch was designed in the paper. Under the control of the driving unit which integrated by the rotary reducer and the POSI-STOP type anti-drag locking device, the vehicle hydraulic winch which driven by the Underground Shovel Plate Carrier's hydraulic system could transfer power to the lateral arrangement transmission reducer. Meanwhile, through the application of a new type material rope which made by the UHMWPE (ultra high molecular weight polyethylene)and aramid fiber, the inapplicability and the insecurity problems of steel wire rope used in the situation of small curvature radius roller were solved fundamentally. In order to acquire technical parameters of the vehicle hydraulic winch, the dynamometer tests under various sustained load were carried out though the hydraulic test bed and the transmission test bed. As a result, the structural correctness of the hydraulic winch's design and the thermal equilibrium of each element were proved.

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